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漢堡盒生產(chǎn)要注意哪些問題?
來(lái)源:jwwylp.com 發(fā)布時(shí)間:2025-02-05 瀏覽次數(shù):122

漢堡盒生產(chǎn)涉及原料選擇、設(shè)計(jì)、制造工藝、質(zhì)量檢測(cè)等多個(gè)環(huán)節(jié),以下是相關(guān)知識(shí)介紹:

The production of hamburger boxes involves multiple stages such as raw material selection, design, manufacturing process, and quality inspection. The following is an introduction to the relevant knowledge:

原料選擇

Raw material selection

紙質(zhì)材料:常用的有白卡紙、??埖取0卓埻Χ群?、表面光滑,印刷效果佳,能展現(xiàn)精美的圖案和文字;??堩g性強(qiáng)、耐折度高,環(huán)保性能好,可使?jié)h堡盒在包裝和運(yùn)輸過程中不易損壞。

Paper materials: Commonly used ones include white cardboard, kraft paper, etc. White cardboard has good stiffness, smooth surface, excellent printing effect, and can display exquisite patterns and text; Cow cardboard has strong toughness, high folding resistance, and good environmental performance, which can make hamburger boxes less likely to be damaged during packaging and transportation.

塑料材料:如聚丙烯(PP)、聚苯乙烯(PS)等。PP 材質(zhì)具有良好的耐熱性、耐化學(xué)性和柔韌性,PS 材質(zhì)透明度高、硬度大,能清晰展示漢堡外觀,且成本相對(duì)較低。

Plastic materials: such as polypropylene (PP), polystyrene (PS), etc. PP material has good heat resistance, chemical resistance, and flexibility, while PS material has high transparency and hardness, which can clearly display the appearance of hamburgers, and the cost is relatively low.

復(fù)合材料:為了綜合多種材料的優(yōu)點(diǎn),還會(huì)使用紙塑復(fù)合材料等。這種材料結(jié)合了紙質(zhì)材料的可印刷性和塑料材料的防水、防潮性,提升了漢堡盒的整體性能。

Composite materials: In order to integrate the advantages of various materials, paper plastic composite materials are also used. This material combines the printability of paper materials with the waterproof and moisture-proof properties of plastic materials, enhancing the overall performance of burger boxes.

設(shè)計(jì)環(huán)節(jié)

Design phase

尺寸設(shè)計(jì):需根據(jù)漢堡的大小、形狀來(lái)確定漢堡盒尺寸。常見的漢堡盒有方形、圓形、六邊形等,以方形為例,一般小尺寸的邊長(zhǎng)約為 10-12 厘米,中號(hào)的邊長(zhǎng)在 12-15 厘米,大號(hào)的邊長(zhǎng)可達(dá) 15-20 厘米,高度通常在 5-8 厘米。

Size design: The size of the burger box needs to be determined based on the size and shape of the burger. Common hamburger boxes include square, circular, hexagonal, etc. Taking square as an example, the side length of small sizes is generally about 10-12 centimeters, the side length of medium sizes is 12-15 centimeters, the side length of large sizes can reach 15-20 centimeters, and the height is usually 5-8 centimeters.

結(jié)構(gòu)設(shè)計(jì):考慮方便開啟、關(guān)閉和攜帶,常見的有翻蓋式、扣蓋式、鎖底式等結(jié)構(gòu)。翻蓋式開啟方便,扣蓋式密封性較好,鎖底式結(jié)構(gòu)穩(wěn)固。

Structural design: Considering the convenience of opening, closing, and carrying, common structures include flip cover, buckle cover, lock bottom, etc. The flip cover is easy to open, the buckle cover has good sealing performance, and the lock bottom structure is stable.

外觀設(shè)計(jì):運(yùn)用色彩、圖案、文字等元素進(jìn)行創(chuàng)意設(shè)計(jì)。色彩要鮮艷、吸引人,圖案可以是與漢堡品牌相關(guān)的形象、食物圖片等,文字包括品牌名稱、產(chǎn)品信息、宣傳語(yǔ)等,同時(shí)要符合食品安全和環(huán)保要求。

Appearance design: Creative design using elements such as color, pattern, and text. The colors should be bright and attractive, and the patterns can be images related to the burger brand, food pictures, etc. The text should include the brand name, product information, slogans, etc., while also complying with food safety and environmental protection requirements.

制造工藝

manufacturing process

紙質(zhì)漢堡盒

Paper hamburger box

印刷:采用膠印、柔印等印刷方式,將設(shè)計(jì)好的圖案和文字印刷在紙張上,印刷精度可達(dá) 10-1200dpi,確保圖案清晰、色彩鮮艷。

Printing: Using offset printing, flexographic printing and other printing methods, the designed patterns and text are printed on paper with a printing accuracy of 10-1200dpi, ensuring clear patterns and bright colors.

模切:通過模切機(jī)按照預(yù)設(shè)的形狀和尺寸對(duì)印刷好的紙張進(jìn)行切割,模切精度可控制在 ±0.1 毫米以內(nèi),保證漢堡盒的邊緣整齊、尺寸準(zhǔn)確。

Die cutting: The printed paper is cut according to the preset shape and size by a die cutting machine, and the die cutting accuracy can be controlled within ± 0.1 millimeters, ensuring that the edges of the hamburger box are neat and the size is accurate.

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折疊成型:利用折疊機(jī)或手工將模切好的紙張折疊成漢堡盒的形狀,再通過膠水或壓痕等方式固定,成型速度可達(dá)每分鐘 50-100 個(gè)。

Folding Forming: Using a folding machine or manually folding the die cut paper into the shape of a hamburger box, and then fixing it with glue or indentation, the forming speed can reach 50-100 pieces per minute.

塑料漢堡盒

Plastic Burger Box

注塑成型:將塑料顆粒加熱至熔融狀態(tài),注入到模具型腔中,經(jīng)過冷卻、固化后成型。注塑壓力一般在 50-150MPa,成型周期根據(jù)產(chǎn)品復(fù)雜程度在 10-60 秒不等。

Injection molding: Heating plastic particles to a molten state, injecting them into the mold cavity, and forming them after cooling and solidification. The injection pressure is generally between 50-150MPa, and the molding cycle varies from 10-60 seconds depending on the complexity of the product.

吸塑成型:將塑料片材加熱至軟化狀態(tài),通過真空吸附或氣壓差使其緊貼在模具表面,冷卻后脫模得到漢堡盒。吸塑成型的速度較快,每個(gè)周期約為 5-15 秒,適用于生產(chǎn)薄壁、形狀簡(jiǎn)單的漢堡盒。

Blister molding: Heat the plastic sheet to a softened state, and use vacuum adsorption or pressure difference to make it tightly adhere to the surface of the mold. After cooling, demold it to obtain a hamburger box. The speed of vacuum forming is fast, with each cycle taking about 5-15 seconds, suitable for producing thin-walled and simple shaped hamburger boxes.

質(zhì)量檢測(cè)

Quality inspection

外觀檢測(cè):檢查漢堡盒表面是否有污漬、劃痕、氣泡、缺膠等缺陷,圖案和文字是否清晰、完整、套印準(zhǔn)確,顏色是否符合設(shè)計(jì)要求。

Appearance inspection: Check whether there are stains, scratches, bubbles, missing glue and other defects on the surface of the hamburger box, whether the patterns and text are clear, complete, and accurately printed, and whether the color meets the design requirements.

尺寸檢測(cè):使用卡尺、直尺等工具測(cè)量漢堡盒的長(zhǎng)、寬、高、厚度等尺寸,偏差應(yīng)控制在 ±1 毫米以內(nèi),以確保能適配漢堡產(chǎn)品。

Size inspection: Use tools such as calipers and rulers to measure the length, width, height, thickness, and other dimensions of the hamburger box. The deviation should be controlled within ± 1 millimeter to ensure that it can be adapted to hamburger products.

性能檢測(cè):對(duì)紙質(zhì)漢堡盒進(jìn)行耐折度測(cè)試,一般要求在 10-15 次折疊后無(wú)明顯裂紋;對(duì)塑料漢堡盒進(jìn)行耐熱性測(cè)試,在 60-80℃的環(huán)境下放置 1-2 小時(shí),無(wú)變形、軟化等現(xiàn)象,同時(shí)檢測(cè)其抗壓強(qiáng)度,確保能承受一定重量的壓力而不變形。

Performance testing: Conduct a folding resistance test on paper hamburger boxes, generally requiring no obvious cracks after 10-15 folds; Conduct heat resistance testing on plastic burger boxes, and place them in an environment of 60-80 ℃ for 1-2 hours without deformation, softening, or other phenomena. At the same time, test their compressive strength to ensure that they can withstand a certain weight of pressure without deformation.

分享介紹一下漢堡盒生產(chǎn)的制造工藝漢堡盒生產(chǎn)過程中需要用到哪些機(jī)械設(shè)備?漢堡盒生產(chǎn)質(zhì)量檢測(cè)的具體指標(biāo)有哪些?

Can you share and introduce the manufacturing process of hamburger boxes? What mechanical equipment is needed in the production process of hamburger boxes? What are the specific indicators for quality inspection of hamburger box production?

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